Qualifications:
To perform this job successfully, an individual must be able to perform each Essential function satisfactorily. The requirements listed in this position description are representative of the knowledge, skill and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
FLSA Classification: Exempt
Essential Functions:
· Adhere to all Company policies, procedures, and rules.
· Adhere to all safety-related policies, procedures, and rules. Always promote safety awareness and commitment.
· Maintain confidentiality of information received, provided, or processed.
· Inspect, measure, and test samples for mechanical testing in accordance with work instructions and/operating procedures. Mechanical Testing includes:
o Tensile testing of routine samples
§ Round tensile specimens
§ Flat tensile specimens
§ Full thickness plate or tube specimens
o Impact Testing
§ Impact resistance
§ Lateral Expansion
§ Percent shear
§ Room and sub-temperature testing
o Hardness
§ Brinell
§ Rockwell
§ Knoop
§ Vickers
o Specialty mechanical testing
§ Compression testing
§ Proof load testing
§ Chalmers testing
§ Wire testing
§ Braze peel testing
§ Measurement of R & N values
§ Spring testing
§ Product durability testing
§ Strain gaging
§ Thermal evaluations using thermocouples
§ Sensor data acquisition
· Communicate with customers to determine mechanical testing requirements
· Determine all necessary customer requirements and testing parameters including required fixturing, loading, and results
· Interpret and comprehend specifications and engineering drawings.
· Develop the technical aspects of a quote working with the Sales and Accounts team.
· Engineer, design, develop, and build custom test fixtures with the assistance of the machine shop to meet unique customer test requirements.
· Develop mechanical test methods using the tensile testing software (Instron Bluehill, Tinius Olsen Horizon, etc.).
o Write test programs to meet customer required test loading, speed, and other parameters.
o Troubleshoot test programs when data generated requires further clarification.
· Perform required testing and evaluate the results for accuracy, practicality, pragmatism to known industry values
· Write clear and concise technical reports for customers summarizing the testing process and results.
· Technically review reports generated by coworkers for accuracy and completeness of the customers’ initial request.
· Discuss and answer technical questions related to tests result interpretation and processes with customers during and after testing to assist with understanding and clarity
· Maintain clean and organized work area.
· Perform preventative maintenance tasks as required for each machine that an employee operates.
· Coordinate equipment calibration.
· Accurately complete required quality/inspection documentation.
· Participate in improvements to processes, procedures, and work areas.
· Notify supervisor regarding problems/concerns affecting performance of responsibilities.
· Perform other duties as assigned by supervisor or management.
Experience/Skills/Knowledge Required:
· Ability to use various types of measuring equipment such as but not limited to: micrometers, calipers, extensometers, and data acquisition unit.
· Working knowledge of applicable ASTM, ISO, specifications.
· Basic computer skills: proficient in MS Word, Excel, Outlook, and other similar programs.
· Perform established work instructions and/other operating instructions.
· Perform daily preventative maintenance and inspection of equipment.
· Contribute to team problem-solving efforts.
· Communicate with a supervisor regarding any issues related to the equipment, policies and procedures and any other issues which may affect job performance.
· Ability to work independently without direct supervision.
· Identify various problem situations and refer problems to the appropriate individual (or manager) for decision-making.
· Strong verbal communication skills to exchange information with others clearly and concisely. Ability to present ideas, facts, and technical information.
· Work with a wide range of personalities in a courteous, effective, and efficient manner, representing Anderson Laboratories in a professional manner.
· Establish and maintain effective working relationships with a supervisor, employees, and customers
Supervisory Responsibilities:
· This position directly supervises the Laboratory Analysts – Mechanical Testing positions.
Education and/or Experience:
· Bachelor’s degree or higher in a mechanical engineering related discipline or four years of related technical experience, or equivalent combination of education, experience, and demonstrated skill.
Language Skills:
· Ability to read, speak, and write English.
· Read, interpret, and understand technical procedures and specifications.
· Write reports; and effectively communicate test results, procedures, questions from clients, inspectors, and laboratory personnel.
Working Conditions:
· Work is performed primarily in a laboratory environment.
· The occasional need for off-site testing in foundries, manufacturing facilities, or similar environments may be required.
Physical Requirements:
· Requires tolerance of standing and sitting for extended periods of time, intermittent walking.
· Frequently lift or move objects weighing up to 30 pounds. Occasionally lift or move objects weighing up to 75 pounds.
Protective Equipment Required:
· Safety glasses with solid side shields and steel toe boots when working in the Mechanical Lab.